Belt Conveyors
Belt conveyors constitute the mechanical heart of internal logistics in almost every branch of industry. They are indispensable wherever the continuous, efficient transport of materials in any direction, over specified distances, and at varying angles of inclination is crucial. Although we optimize SolidTec conveyor systems from an engineering standpoint to meet the strict requirements and heavy loads of concrete batching plants, their armored construction allows for trouble-free implementation in many other demanding sectors – from the transport of grains, vegetables, and compost, up to waste sorting plants and recycling.
The implementation of professional conveyor systems brings tangible operational benefits:
- Full process automation: Maximum reduction of human error risk during raw material distribution and weighing.
- High HSE standard: Radical reduction of workplace accident risks thanks to complete guarding of hazard zones (e.g., via removable safety mesh guards).
- Cost optimization: Distinct reduction in labor costs and less demand for constant operator handling.
- Maximum time savings: Lightning-fast transport and shortening individual production cycle times to a minimum.
- Technological continuity: A massive leap in the overall efficiency and smooth functioning of the entire plant.
As a manufacturer aware of the realities of heavy industry, we refuse half-measures. Every structural detail – from precisely machined crowned pulleys and reinforced idlers on self-lubricating bearings to advanced load cell shielding – is designed to ensure long-term, trouble-free continuous operation, even in aggressive and dusty environments.
To meet the individual spatial conditions of your plant, we manufacture belt conveyors to any length and width, precisely selecting the technical specification. Depending on the incline angle and the physical characteristics of the transported material, we equip the structure with dedicated vulcanized belts – ranging from completely smooth to specialized chevron profiles, which prevent raw material from sliding back on steep inclines.
Power and Hygiene
The synergy of these three components – wear-resistant polyurethane, armored Japanese bearings, and powerful domestic drives – creates an uncompromising construction ready for years of heavy work. Choosing such robust, proven components guarantees that a SolidTec conveyor will handle the continuous transport of the heaviest and most demanding aggregate fractions, reducing the risk of sudden breakdowns and keeping service downtime to an absolute minimum.
- Polyurethane primary belt scraper: Every conveyor is equipped with a highly wear-resistant polyurethane scraper. It ensures thorough cleaning of the belt and facilitates smooth material discharge directly into the charging hopper.
- Reliable Polish drives: High-class domestic production motors, fully adapted to operate in difficult, dusty industrial environments. Depending on the size of the plant, we use 7.5 kW units (1440 RPM) or more powerful 11 kW variants for increased loads.
- Armored UCP 212 bearings: A self-aligning ball bearing unit in a rigid, cast-iron pillow block housing, manufactured to strict Japanese standards. The design with a widened inner ring and set screws perfectly tolerates constant and variable rotation directions, ensuring maximum shaft stability and rapid service installation.
Modernity
Maintaining cleanliness at the concrete plant and uncompromised HSE standards are the pillars of modern production. The combination of a full collecting tray with a profiled skirtboard allows you to forget about the tedious, manual cleanup of spilled material beneath the conveyor. In turn, the easily removable safety mesh ensures full compliance with labor inspection standards without hindering daily technical inspection of the device.
- Profiled sealing skirtboard: The special design of the side guards forms a tight chute that effectively eliminates the risk of aggregate falling out and spilling outside the belt outline, especially in the dynamic charging zone.
- Full-length collecting tray: An integral element of the conveyor frame that precisely guides the material stream. It ensures perfect cleanliness around the entire device and completely eliminates the loss of valuable raw material during transport.
- HSE safety mesh guard (40x40 mm): Armored mesh guards strictly secure the working zone. The dense 40x40 mm mesh prevents accidental insertion of hands into moving parts of the machine, guaranteeing the highest standard of worker safety.
Barbatus – Comprehensive turnkey execution from design to completion
As a direct manufacturer of stationary batching plants, we take full responsibility for every stage of the investment. We do not use half-measures or unverified subcontractors. By choosing our company, you gain the certainty that the entire production line is built based on strict engineering standards, a modern machine park, and years of experience of the Barbatus team in the industrial market.
Why trust us? Our key advantages:
- In-house engineering and design office: Our engineers will develop full documentation, and the designer will individually draw and adapt foundation plans to the specific terrain layout and geotechnical conditions of your site.
- Formal support and advisory: We will comprehensively assist you in the permitting process. We will precisely indicate what documents you must hold and what requirements need to be met to smoothly obtain official building approval for the batching plant.
- Certified materials and components: For structural fabrication, we use only the highest quality steel with full mill certificates. All key components – from precise weighing systems (load cells) and electric vibrators to actuators – hold strict industrial certifications.
- In-house factory and CNC technology: The entire manufacturing process takes place in our modern production facility. The use of advanced CNC machinery guarantees perfect repeatability, ideal fitting of elements, and the highest quality execution of details.
- In-house installation, service, and spare parts base: We provide professional installation and commissioning of the batching plant by our technical teams. We maintain a richly stocked, in-house spare parts warehouse, which, combined with the experience of the Barbatus company, guarantees lightning-fast service and exceptionally short turnaround times.